M130224 | |
Plastics / textiles | |
20 mm (flakes) | |
grüne (bis zu 1 mm dicke) Flocken aus verpresstem Epoxy-Harz | |
< 120 µm (d50 < 40 µm) | |
higher amounts | |
For a grinding of higher amounts, we recommend using the Variable Speed Rotor Mill PULVERISETTE 14 in combination with the optional sample exhauster system with cyclone separator and a sieve ring of 0,2 mm trapezoidal perforation. |
Planetary Mono Mill PULVERISETTE 6 classic linemain disk speed: 650 rpm |
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Equipment: |
80 ml grinding bowl made of zirconium oxide (ZrO2) + 5x 20 mm Ø ZrO2 grinding balls |
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20 gr | |
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20 mm (1 mm thick) | |
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1 min | |
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fine powder (67 % < 125 µm) | |
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After one minute of grinding, the complete sample has been ground to a fine powder. Because of a light sticking of sample to grinding bowl and balls, a longer dry grinding is not possible. Interacting forces between fine ground particles will become bigger as their own g-force. Therefore, particles will stick to each other and become compressed by the used grinding balls. These clusters of particles also contain bigger particles which will not be ground any further.
To achieve a better fineness, only a grinding in suspension is plausible with a planetary mill. To check the present fineness, we used our Vibratory Sieve Shaker ANALYSETTE 3 Pro for sieving an aliquot with a test sieve of 125 µm mesh. 67% of sample is passing the 125 µm test sieve.
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Pictures: | After 1 minute of grinding, the sample is sticking lightly to bowl and grinding balls. A longer dry grinding is not recommended. |
Variable Speed Rotor Mill PULVERISETTE 14 classic linerotor speed: 20,000 rpm |
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Equipment: |
impact rotor with 12 ribs made of stainless steel + sieve ring 0,2 mm trapezoidal perforation + sample exhauster system with cyclone separator |
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240 gr | |
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20 mm (1mm thick) | |
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2,5 min | |
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99,3% < 125 µm d50 < 36,06 µm |
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The complete amount of sample has been fed within two and a half minutes. The majority of ground particles can be found in the collecting glass of the cyclone separator (220 gr).
To determine the fineness of ground particles, we used the Laser Particle Sizer ANALYSETTE 22 MicroTec plus and dry dispersion unit (see meas. nr. 67381 on separate page).
The rest of sample is sticking lightly by electrostatic charge to the collecting pan of PULVERISETTE 14; or is sticking in the separation part of the cyclone.
Because only minimal amounts used to stick to the impact rotor and sieve ring, a grinding of higher amounts is still possible. Cleaning can be performed by vacuuming with a soft brush.
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Pictures: | After 240 g of sample has been ground, impact rotor and sieve ring use to remain free of residues, a grinding of higher amounts is possible. | |
Download: | M130224_Resin_-P-14_0.2mm_sieve.pdf |
Variable Speed Rotor Mill PULVERISETTE 14 classic linerotor speed: 20,000 rpm |
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Equipment: |
impact rotor with 12 ribs made of stainless steel + sieve ring 0,12 mm trapezoidal perforation + sample exhauster system with cyclone separator |
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50 gr | |
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20 mm (1mm thick) | |
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1 min | |
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melts | |
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Even with a low speed of feeding the particles used to stay attached to the sieve ring by electrostatic charge. Therefore, particles started melting by friction between sieve ring and impact rotor.
The output into the collecting pan is only minimal. Because of this grinding of higher amounts is not possible.
Cleaning of the sieve ring with the melted sample uses to be complicated.
Only sieve rings with 0,2 mm trapezoidal perforation (see result 2) or bigger should be used for comminution. |
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Pictures: | Almost all openings of the 0,12 mm sieve ring use to be blocked with particles, sample starts melting between impact rotor and sieve ring. |