M120098 | |
Environment | |
< 20x14cm (before pre cutting) | |
< 1mm | |
500g | |
We recommend a pre grinding to < 5cm and a comminution with our Universal Cutting Mill PULVERISETTE 19 in combination with a disk milling rotor with indexable inserts and knives made of hardmetal tungsten carbide and a sieve cassette of 1mm trapezoidal perforation. Even a grinding down to <0,25mm is possible. |
Cutting Mill PULVERISETTE 19 large speed 50-700 rpm |
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Equipment: |
+ protected funnel with sample pusher + disk milling rotor with indexable inserts and knives made of hardmetal tungsten carbide + sieve cassette of 6 mm square perforation
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138 g | |
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< 7x11 cm | |
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< 6mm | |
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1min | |
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The board uses to be equipped with a metal frame of ~1mm thickness and a VGA socket which has massive supportive screws beneath. Those kind of metal parts might be able to damage the knives or inserts. We recommend removing parts like this before grinding. The remaining board should be split in < 7x11 cm pieces for feeding to the machine. After 30s of grinding, we interrupted the grinding process and checked the inside of the grinding chamber. It has shown that the biggest board piece has been flexible enough to lie on top of the sieve and in front of the third fixed knife. Electronic components have been removed from the surface, but the board itself stayed mainly intact. Therefore, we took out the board and broke it into pieces < 5cm (which can been fed directly to the Universal Cutting Mill PULVERISETTE 19 too). Afterwards, we fed the board pieces again. After totally 1 minute, all pieces have been crushed successfully. Only a minimal residue inside of the grinding chamber is left. These pieces can be brushed off and used for further grinding as well. Fewer residues might be found when a 10mm square perforated sieve cassette might be used.
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Pictures: | Metal frame from backside and VGA socket have been removed before grinding (see red box left–down in the picture). | |
Usually pieces of that size can be fed to the PULVERISETTE 25. | ||
In this case, the longest piece has been flexible enough to follow the sieves contour. Components have been ripped off the board, but the board was too flexible. | ||
After splitting the remaining board into half, the complete sample has been ground. Only minimal sample use to remain in the grinding chamber. | ||
Sample after pre grinding with a 6mm square hole. |
Universal Cutting Mill PULVERISETTE 19 Speed 300-3000 rpm |
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Equipment: |
+ standard funnel for long and bulk solids + disk milling rotor with indexable inserts and knives made of hardmetal tungsten carbide + sieve cassette with 1 mm trapezoidal perforation
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135 g | |
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< 6 mm (see result 1) | |
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1 min | |
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< 1 mm | |
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The sample from the pre grinding step in result 1 has been used for this trial. All sample has been fed to the standard funnel for long and bulk solids, to minimize dust exposure, we recommend using the protected funnel with sample pusher. After 1 minute, all sample has been ground. Only minimal residue is left inside the grinding chamber. Even higher amounts can be ground without problems.
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Pictures: | Opened grinding chamber, rotor removed. Only very small amount is left (mainly in front of the sieve cassette after opening of the lid). | |
Ground sample after using the PULVERISETTE 19 and the 1mm sieve cassette. |
Universal Cutting Mill PULVERISETTE 19 Speed 300-3000 rpm |
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Equipment: |
+ standard funnel for long and bulk solids + disk milling rotor with indexable inserts and knives made of hardmetal tungsten carbide + sieve cassette with 0,25 mm trapezoidal perforation
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50 g | |
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< 1 mm (see result 2) | |
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5 min | |
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< 1 mm | |
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50g of the ground sample from result 2 have been used to demonstrate that even smaller fineness’s can be achieved 0,25mm is the smallest available sieve cassette. Also 0,75mm and 0,5mm are available for faster grinding. The start size has been < 1mm. Particles <30mm can be fed direct with our standard funnel; pieces < 5cm should be fed with the protected funnel. After the first 2 minutes of grinding, an output of 37g has been achieved. Within the last 3 minutes of grinding (totally 5 mintues), the output rose to 46,7g. After 5 minutes, only minimal residue has been found inside the grinding chamber. Even higher amounts can be ground without problems.
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Pictures: | Opened grinding chamber, rotor removed. Only very small amount is left (mainly in front of the sieve cassette after opening of the lid). | |
Ground sample after using the PULVERISETTE 19 and the 0,25mm sieve cassette. |