M110173 | |
Ceramics / glass industry | |
< 125µm | |
d50 <5,1µm |
Planetary Mono Mill PULVERISETTE 6 classic line(revolutions: 620 rpm) |
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Equipment: |
500 ml grinding bowl made of zirconium oxide (ZrO2) + 25x 20 mm ZrO2 balls |
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150 g*1 | |
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< 125 µm*2 | |
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5 min*3 | |
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d90 <34,7 µm*4 d50 <8,8 µm |
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*1: By using 150g of glass, the 500ml bowl is filled by ~ 2/3. The maximum dry weight amount of sample should be <200g.
*2: See our particle size analysis of the original sample with our ANALYSETTE 22 NanoTec, Meas. Nr. 599 on separate page.
*3: After 3 minutes of grinding, a light sticking of sample occurs. After 5 minutes of grinding, the sticking becomes stronger (see picture); the grinding result has been moderately finer (compared to 3 minutes). Interacting forces between fine particles (usually < 30µm) will become bigger as their own g-force. For that, particles use to stick together and become compressed by the balls. These clusters of fine particles will contain bigger particles which will not be ground any further. Therefore, a longer dry grinding is not possible. A d90 of <20µm is only possible by grinding in suspension.
After 5 minutes of grinding, about 20g of ground sample have been taken out and had been replaced with new sample.
*4: See our particle size analysis after 5 minutes of grinding with our ANALYSETTE 22 NanoTec, Meas. Nr. 603 on separate page. |
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Download: | 110173-206b_01.jpg | |
110173_Silikatglas_T58_Begl-d_01.pdf | ||
110173_Silikatglas_T58_trocken_5min_03.pdf |
Planetary Mono Mill PULVERISETTE 6 classic line(revolutions: 620 rpm) |
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Equipment: |
500 ml grinding bowl made of zirconium oxide (ZrO2) + 25x 20 mm ZrO2 balls |
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150 g | |
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d90 <34,7 µm*1 | |
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+ 60ml IPA*2 | |
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+ 10 min*2 (sum: 15 min) |
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d90 <17,8 µm*4 d50 <5,1 µm |
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*1: The sample of trial 1a has been used for this test.
*2: To reach the desired fineness (d90 < 20µm), we had to grind in suspension. Therefore, we had to add e.g. 60ml of Isopropyl-alcohol (IPA). Afterwards, the total volume of sample sunk (higher amounts of sample can be used for grinding in suspension).
*3: To avoid overpressure, we recommend grinding in steps of 5 minutes, followed by 10 minutes of programmed pausing times. The outside temperature of the bowl should not be >70°C. We recommend checking the temperature after several cycles and adjusting the grinding time/ pausing time, if necessary.
*4: See our particle size analysis after 15 minutes of grinding with our ANALYSETTE 22 NanoTec, Meas. Nr. 605 on separate page.
Summary: We recommend a direct grinding of sample with the proper amount of solvent (e.g. isopropyl-alcohol). Motor oil like viscosity should show the best grinding result. We are guessing that maximum 250g of sample can be ground per 500ml bowl. By using higher amounts, a longer grinding time is expected. For a maximum amount of sample, we recommend using a Planetary Mill PULVERISETTE 5 with 4 fasteners. |
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Download: | 110173_Silikatglas_T_58_P-6_IPA_15min_03.pdf |